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Flush Wood Door: A Complete Guide

Flush wood doors are a popular choice in modern architecture and interior design due to their clean appearance, durability, and affordability. They offer a smooth and sleek surface that blends well with contemporary and traditional decor alike. In this article, we'll explore what a flush wood door is, how it's constructed, its finish options, and the reasons to choose one for your home or commercial space.
 


1. What is a Flush Wood Door?

A flush wood door is a type of door with a flat, smooth surface, free of any panels, molding, or intricate designs. It is typically made with a wooden frame and covered with plywood, MDF, or veneer sheets on both sides. The simplicity of its design gives it a modern, minimalist look that suits a variety of interiors.

Flush doors are widely used in residential, commercial, and institutional buildings due to their clean appearance and practicality.



 


2. Flush Wood Door Construction

Flush wood doors come in two main types based on their core construction:
 

Flush Wood Door Core Types

No. Core Type Description
1. Solid Core Made from solid wood or particleboard; offers durability and moderate insulation.
2. Solid Mineral Core Constructed from fire-resistant mineral materials; ideal for fire-rated doors.
3. PU Foam Core Lightweight polyurethane foam; provides thermal insulation and easy handling.
4. Acoustic Isolation Core Made with sound-dampening materials; enhances soundproofing for quiet spaces.
5. Hollow Core Features a honeycomb or grid structure inside; lightweight and economical.


Flush Wood Door Construction Layers

Component Description
Core Either solid or hollow, providing the door's structural stability.
Stiles & Rails Wooden frame surrounding the core to strengthen the door and support hardware.
Face Material Sheets of plywood, MDF, laminate, or decorative veneer applied to both sides.
Lipping (Optional) Hardwood strips on edges for added strength and improved screw-holding.

 


 


3. Finish of Flush Wood Door

Flush wood doors can be finished in various ways, depending on the aesthetic and functional requirements:

a. Veneer Finish

  1. Thin slices of natural wood like teak, oak, or mahogany.

  2. Gives a rich, elegant wood grain appearance.

  3. Can be polished or stained.
     

b. HPL Laminate Finish

  1. Decorative synthetic sheet glued to the surface.

  2. Available in various colors, patterns, and textures.

  3. Scratch-resistant and easy to clean.
     

c. Painted Finish

  1. Painted in any desired color.

  2. Suitable for matching custom interior palettes.

  3. Requires a smooth primer base for even coverage.

D. Melaimine Finish

  1. Melamine is a hard resin-coated paper pressed onto MDF or particleboard under heat and pressure.

  2. Offers a durable, moisture-resistant, and low-maintenance surface.

  3. Available in a variety of solid colors, woodgrains, and textures.

  4. Ideal for commercial applications, kitchens, and high-humidity areas.
     


4. Why Choose a Flush Wood Door?

There are several compelling reasons to choose a flush wood door:

a. Aesthetic Appeal

  1. Sleek and modern design enhances contemporary interiors.

  2. Customizable with various finishes and colors.
     

b. Cost-Effective

  1. More affordable than solid wood or paneled doors.

  2. Available in both budget and premium variants.
     

c. Lightweight and Easy Installation

  1. Hollow core versions are easy to transport and install.

  2. Reduces load on door frames and hinges.
     

d. Durable and Low Maintenance

  1. High-quality finishes like laminate resist scratches and stains.

  2. Long lifespan with minimal upkeep.
     

e. Versatile Applications

  1. Suitable for residential, commercial, and institutional use.

  2. Can be used for internal and semi-external doorways.


Conclusion

Flush wood doors offer a practical, stylish, and economical solution for a wide range of building projects. With their simple design and flexible finishing options, they provide both aesthetic value and functional benefits. Whether you're designing a modern office or remodeling your home, flush wood doors can be a reliable and attractive choice.

Optional Veneer & Texture

Alder-Knotty
Alder-Knotty
Alder-Select
Alder-Select
Birch
Birch
Cherry
Cherry
Douglas-Fir
Douglas-Fir
Hickory
Hickory
Mahogany
Mahogany
Clear Pine
Clear Pine
Poplar_0
Poplar_0
Plain Sawn Red Oak
Plain Sawn Red Oak
Walnut
Walnut
White Maple
White Maple
Plain Sawn White Oak
Plain Sawn White Oak
Quarter Sawn White Oak
Quarter Sawn White Oak
Rift Sawn White Oak
Rift Sawn White Oak
Wire Brushed Douglas Fir
Wire Brushed Douglas Fir
Wire Brushed Clear Pine
Wire Brushed Clear Pine
Wire Brushed-Red-Oak
Wire Brushed-Red-Oak
Wire Brush-White-Oak
Wire Brush-White-Oak

Optional solid color

RAL 1023 Traffic Yellow
RAL 3020 Traffic Red
RAL 3003 Ruby Red
RAL 3000 Flame Red
RAL 1015 Light Ivory
RAL 2009 Traffic Orange
RAL 5002 Ultramarine Blue
RAL 5003 Sapphire Blue
RAL 5005 Signal Blue
RAL 5011 Steel Blue
RAL 5013 Cobalt Blue
RAL 5015 Sky Blue
RAL 5017 Traffic Blue
RAL 6002 Leaf Green
RAL 6005 Moss Green
RAL 6009 Fir Green
RAL 6001 Emerald Green
RAL 6003 Olive Green
RAL 6028 Pine Green
RAL 7012 Basalt Grey
RAL 7000 Squirrel Grey
RAL 7021 Black Grey
RAL 7022 Umbra Grey
RAL 7024 Graphite Grey
RAL 7030 Stone Grey
RAL 7037 Dusty Grey
RAL 8019 Grey Brown
RAL 8017 Chocolate Brown
RAL 9011 Graphite Black
RAL 9006 White Aluminium
RAL 9010 Pure White
RAL 9016 Traffic White

Door package and loading

 

1. Standard package and loading

 

Standard packaging is the door around the foam corner and edge protection, the surface of a layer of sponge film, and then put into a cardboard box, wrapped with tape; safe packaging can reduce the damage brought about by scratches and collisions  in the handling process on site

 

 

 

 

 

 

2. Door packing by Wood case and loading

 

After the standard packaging, and then put each door into the wooden box, usually the wooden box is made of plywood board or particle board, the bottom of the wooden box has a base can be forklift truck work; Obviously the wooden box packaging increases the cost, but it also brings a lot of benefits, 1 . Convenient for loading and unloading 2. Avoiding damage to the product from collision during international transport, especially for doors with glass.

 

 

 

 

 

 

3. Prehung door package and loading

 

This packaging is dedicated to pre-hung doors, especially for the North American market, pre-hung doors can greatly save the installation of labor costs and installation time, but pre-hung packaging volume is twice as large as the standard package, reducing the amount of loading quantity to increase the customer's transportation costs

 

 

What is your MOQ?

We have no minimum order quantity and accept orders in any quantity.Whether you need a single door or material for an entire project, we offer affordable product price and shipping to your country

 

Can door size be customized?

Any size within the maximum size range can be customized,

  •  Maximum width of single door is 1250mm,
  •  Maximum width of double door is 2500mm,
  •  Maximum height is 2800mm.

 

Can door colors be customized?

Of course,We have a wide range of standard colors to choose from, and we can also produce according to the color card provided by the customer.

 

Can you provide design drawings for confirmation?

Of course, we can ! Our profesional designer can provide detailed design drawings to confirm the specifications and materials before production.

You can also download reference drawing on our website

 

Can you supply door hardware?

Of course, we can provide different materials, colors, styles, prices of hardware accessories for customers to choose, where you can one-stop shopping for doors and accessories! Most of our hardware is made in china (chinese brand), We can also supply hardware made by international Top brands (such as Häfele, Dorma), or Equivalent China-made hardware

 

 

Welcome inquiry, Contact Us Now !

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