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What is flush wood door?


flush wood door


A flush wood door is a type of door characterized by its smooth and flat surface, without any panels, moldings, or other embellishments; Flush wood doors are known for their sleek and minimalist aesthetic, which makes them a popular choice for both modern and traditional interiors


Why choose flush wood door


Choosing a flush wood door offers several advantages that make it a popular choice for both residential and commercial settings. Here are the key reasons:


  • Sleek and Modern Design: Flush wood doors have a simple, uncomplicated design with plain facings on both sides, offering a sleek and modern look. This makes them ideal for contemporary interiors where a minimalist aesthetic is desired.


  • Versatility in Design: These doors can be crafted from various wood species, such as oak, maple, and cherry, each offering a unique grain pattern and color. This versatility allows them to fit seamlessly into different design schemes, whether traditional or modern.


  • Cost-Effective: Flush wood doors are generally more affordable compared to solid wood doors due to their construction using core materials and veneers. This makes them a budget-friendly option without compromising on quality or appearance.


  • Customization Options: Flush wood doors can be customized with different finishes, including stains, paints, and clear coats. This allows homeowners to choose a color or tone that complements their interior design, from subtle and neutral to bold and vibrant.


What is flush wood door ' structure


The flush wood door is a sandwich structure consisting of two layers of face panels and a core board which surrounded by solid wood stile & rail.


flush wood door construction



What is flush wood door made of  ? (wood flush door material)


1. Flush wood door's Face Panel Material


  • MDF / HDF (Middle/High density fiber): is an engineered wood product made from wood fibers, wax, and resin, which are combined and compressed to create a dense, sturdy board. it is Easy to cut, shape, and finish.Generally cheaper than solid wood and plywood; but it have some Disadvantages, it Can swell and deform if exposed to water; it si heavier than other materials, making handling more challenging. it may emit formaldehyde Health Concerns, although many products are now low-emission.


  • Plywood: Plywood is made from thin layers of wood veneer glued together, it resists warping and shrinking, making it suitable for various climates.Generally lighter than solid wood, making it easier to handle.


  • Solid wood board : is a piece of lumber made from a single piece of wood, typically cut from a tree trunk. Unlike engineered wood products (like MDF or plywood), which are made by combining wood fibers or veneers, solid wood maintains the natural structure and grain of the wood.



2. Flush wood door's Core Material


  • Wood bar core flush wood door construction

FLUSH WOOD DOOR WITH WOOD BAR CORE


  • flush wood door construction:

Solid chipboard also known as particle board, is an engineered wood product made from wood chips, sawmill shavings, and resin, which are compressed and bonded together

solid chipboard core flush wood door


  • Tubular chipboard core(Hollow chipboard core)flush wood door construction:

Tubular chipboard core is a type of composite material primarily made from chipboard, featuring a hollow or tubular structure, The hollow space can offer some thermal and sound insulation benefits.

tubular chipboard core


  • Minercal core flush wood door construction

Minercal core is a type of composite core material (Often includes gypsum, cement, or other mineral compounds that are non-combustible and provide structural integrity)often used in in fire-rated doors

fireproof flush wood door


    Honeycomb paper core is a lightweight, cheap material made from layers of paper that are glued and formed into a honeycomb structure

    hoenycomb paper core wood flush door


    3. Flush wood door's Stile & Rail Material


    • LVL or Laminated Veneer Lumber, is an engineered wood product made by bonding together multiple layers of thin wood veneers with adhesives, LVL is designed for high strength and resistance to warping, making it suitable for structural applications



    • Solid wood (Generally fir wood or pine wood)



    Optional Veneer & Texture

    Alder-Knotty
    Alder-Knotty
    Alder-Select
    Alder-Select
    Birch
    Birch
    Cherry
    Cherry
    Douglas-Fir
    Douglas-Fir
    Hickory
    Hickory
    Mahogany
    Mahogany
    Clear Pine
    Clear Pine
    Poplar_0
    Poplar_0
    Plain Sawn Red Oak
    Plain Sawn Red Oak
    Walnut
    Walnut
    White Maple
    White Maple
    Plain Sawn White Oak
    Plain Sawn White Oak
    Quarter Sawn White Oak
    Quarter Sawn White Oak
    Rift Sawn White Oak
    Rift Sawn White Oak
    Wire Brushed Douglas Fir
    Wire Brushed Douglas Fir
    Wire Brushed Clear Pine
    Wire Brushed Clear Pine
    Wire Brushed-Red-Oak
    Wire Brushed-Red-Oak
    Wire Brush-White-Oak
    Wire Brush-White-Oak

    Optional solid color

    RAL 1023 Traffic Yellow
    RAL 3020 Traffic Red
    RAL 3003 Ruby Red
    RAL 3000 Flame Red
    RAL 1015 Light Ivory
    RAL 2009 Traffic Orange
    RAL 5002 Ultramarine Blue
    RAL 5003 Sapphire Blue
    RAL 5005 Signal Blue
    RAL 5011 Steel Blue
    RAL 5013 Cobalt Blue
    RAL 5015 Sky Blue
    RAL 5017 Traffic Blue
    RAL 6002 Leaf Green
    RAL 6005 Moss Green
    RAL 6009 Fir Green
    RAL 6001 Emerald Green
    RAL 6003 Olive Green
    RAL 6028 Pine Green
    RAL 7012 Basalt Grey
    RAL 7000 Squirrel Grey
    RAL 7021 Black Grey
    RAL 7022 Umbra Grey
    RAL 7024 Graphite Grey
    RAL 7030 Stone Grey
    RAL 7037 Dusty Grey
    RAL 8019 Grey Brown
    RAL 8017 Chocolate Brown
    RAL 9011 Graphite Black
    RAL 9006 White Aluminium
    RAL 9010 Pure White
    RAL 9016 Traffic White

    Door package and loading


    1. Standard package and loading


    Standard packaging is the door around the foam corner and edge protection, the surface of a layer of sponge film, and then put into a cardboard box, wrapped with tape; safe packaging can reduce the damage brought about by scratches and collisions  in the handling process on site







    2. Door packing by Wood case and loading


    After the standard packaging, and then put each door into the wooden box, usually the wooden box is made of plywood board or particle board, the bottom of the wooden box has a base can be forklift truck work; Obviously the wooden box packaging increases the cost, but it also brings a lot of benefits, 1 . Convenient for loading and unloading 2. Avoiding damage to the product from collision during international transport, especially for doors with glass.







    3. Prehung door package and loading


    This packaging is dedicated to pre-hung doors, especially for the North American market, pre-hung doors can greatly save the installation of labor costs and installation time, but pre-hung packaging volume is twice as large as the standard package, reducing the amount of loading quantity to increase the customer's transportation costs



    Shipping by air

    For door and hardware samples, we usually use air freight to save time, we have a long term cooperation with many international express companies, such as DHL, FEDEX; so they give us competitive shipping price and high quality service.

    Shipping by sea

    Due to the large volume and weight of the door, usually use sea transportation, our factory is located in Yongkang City, Zhejiang Province, China, the nearest port is the port of Ningbo, followed by the port of Shanghai; from the factory to the port in just 3 hours; sea transportation is very convenient; our factory has more than 20 years of experience in exports; and many shipping companies have long-term cooperation

    Shipping by truck

    If foreign customers have containers for consolidation in China, we can transport your door by truck to the customer's designated loading location, such as Shenzhen, Qingdao, Shanghai

    What is your MOQ?

    We have no minimum order quantity and accept orders in any quantity.Whether you need a single door or material for an entire project, we offer affordable product price and shipping to your country


    Can door size be customized?

    Any size within the maximum size range can be customized,

    •  Maximum width of single door is 1250mm,
    •  Maximum width of double door is 2500mm,
    •  Maximum height is 2800mm.


    Can door colors be customized?

    Of course,We have a wide range of standard colors to choose from, and we can also produce according to the color card provided by the customer.


    Can you provide design drawings for confirmation?

    Of course, we can ! Our profesional designer can provide detailed design drawings to confirm the specifications and materials before production.

    You can also download reference drawing on our website


    Can you supply door hardware?

    Of course, we can provide different materials, colors, styles, prices of hardware accessories for customers to choose, where you can one-stop shopping for doors and accessories! Most of our hardware is made in china (chinese brand), We can also supply hardware made by international Top brands (such as Häfele, Dorma), or Equivalent China-made hardware



    Welcome inquiry, Contact Us Now !

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